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Smoke Signals
Telltale Signs of How Well Your Diesel Engine is Performing

Observing the colour of exhaust smoke of your diesel engine is on of simplest ways to tell how your engine is performing, and it can indicate serious conditions that may exist before damage can occur. A diesel engine's exhaust should be clear with the possible exception of sudden acceleration or extra loading or, idling or running under low loads for prolonged periods. Any other smoke or smoke condition is a sure sign of problems. The colour of the smoke is a useful guide to help determine the source of the trouble.
The following chart is a guide to smoke colour and a list of possible causes
SMOKE COLOR AND ITS CAUSES
BLACK SMOKE
Restricted air flow (dirty / obstructed air filter; plugged exhaust; restrictions in exhaust system; defective turbo / supercharger); Overload; Improper injection (poor atomization, injector dribble, late injection)
BLUE SMOKE
Worn or stuck piston rings; worn valve guides and stems; high crankcase pressure; worn / supercharger oil seals.
WHITE SMOKE Misfiring cylinders; water in fuel; air in fuel; water in cylinders (blown head gasket, cracked head or liner); lack of compression.

 

Major sudden failures are rare and are often the result of an underlying problem that has been left unchecked. Components that do fail suddenly are often easily rectified.

Engine will not turn when attempting to start
Battery terminals corroded, and or poor connections, faulty battery or discharged - Faulty connection/s in starter circuit - Faulty starter solenoid - Faulty starter motor. Bad or corroded cable connections
Engine turns, but will not start
Fuel tank empty - Battery condition (see above) - Air filter clogged - Poor cylinder compression - Ignition system damp or wiring fault - Faulty spark plugs - Choke incorrectly adjusted or worn - Fuel line fault, or fuel pump
Noisy starter motor
Starter motor mounting bolts loose - Internal damage to starter motor - Flywheel teeth damaged
Engine starts, but then cuts out
Ignition system wiring fault - Tappet settings incorrect - Uneven cylinder compression - Fuel line or fuel pump faulty - Idle speed incorrect adjustment - Choke mechanism faulty or incorrectly adjusted - Blocked carburettor jets - Vacuum leak inlet manifold or carburettor hoses
Uneven engine idle speed
Incorrect setting for idle speed - Air filter blocked - Fuel system air-locked - Incorrect tappet adjustment - Faulty spark plugs - Vacuum leaks, as above - Carburettor jets blocked - Low or uneven cylinder compression.
Engine misfires
Distributor cap faulty - Faulty fuel lines, pump, Incorrect tappet adjustment - Cylinder compression low or uneven - Vacuum leaks as above - Fuel filter clogged - Fuel tank vent blocked - Faulty HT leads
Engine stalls
As above
Engine runs on after switching off
High carbon build up in engine - High engine operating temperature
Oil pressure warnings
Low oil level - Incorrect oil grade - Oil pressure sender unit faulty - Worn engine bearings - Faulty oil pump - Excessively high engine temperature - Oil relief valve defective - Oil filter clogged.

 

The links below give more information on ingintion and engine starting problems.

Battery polarity and coil connections.

Reversing the battery polarity and correct coil connections. Generally done when an alternator is fitted in place of the dynamo. Incorrect coil polarity can cause poor hot engine performance and stalling. I know this is a car link and I thank MGCars for the information but it is totally valid for us.

http://www.formatc.org/mgb/articles/ignition.htm

http://www.diyfixit.com/motor/faultfinding/enginestart/enginestart4.htm


http://library.thinkquest.org/C006011/english/sites/ottomotor.

http://www.keveney.com/otto.html

http://library.thinkquest.org/C006011/english/sites/mehrzylinder

http://library.thinkquest.org/C006011/english/sites/diesel.


If you need or know of any Morris Marine parts please contact
robin@morrismarine.org.uk
Morris Marine Register
7 August, 2005